Best Handheld Band Saws for Wood

Ways of using handheld bandsaw to cut wood.

Woodworkers love portable band saws because they’re great for all kinds of jobs around the house. Several kinds of band saws may complete your job, depending on the type.

A portable handheld band saw, known for its accuracy and adaptability, is an essential equipment in woodworking. When comparing the results of a band saw with those of a miter or table saw, there is no significant difference between them. You can create simple, elegant designs with a band saw while still keeping it basic and tidy.

It’s great for both big and little woodworking tasks. However, the market is overrun with band saws of all shapes and sizes. As a consequence, selecting the best band saw for your job may be a difficult process. This post will teach you how to choose a band saw for your home woodworking project.

Most Recommended Hand Held Band Saws for Woodworking

1) APLMAN Band Saw 5-Inch

Cut wood, metal, plastic, and rebar with ease with this deep-cutting band saw. As a result of its deep cutting capacity, the portable band saw is a precious piece of equipment in any work environment.

The band saw is light and portable, weighing just 22.50 pounds.

Ideal for DIY, semi-professionals, and professionals alike.

A built-in hang hook makes it easy to store the saw away without risking damage to the front handle or castings. Dial for varying speed enables changing speed for different materials and uses (50-420 SFPM).


2) WEN 94396

It’s so simple to cut metal or wood with the WEN 94396 Handheld Portable Band Saw. This bandsaw will be a regular on your worksite thanks to its 10-amp solid motor and ultra-sharp 10/14 TPI cutting blade. At 5 inches, it has a large cutting capacity that makes it easy to cut through thicker wood or larger metal pipes.

It has a comfortable rear handle and an adjustable front handle for your convenience. The variable speed dial is within easy reach of both the trigger and the variable speed dial. This bandsaw can cut metal, wood, thick plastics, and many other materials.

This portable bandsaw is one of the most cost-effective options available. If you’re on a tight budget, this metal-cutting bandsaw is a great option.

Pros:

  • This portable bandsaw is among the most cost-effective in our test.
  • It can cut farther and broader than anything else on the market.
  • A strong 10-amp motor powers the bandsaw.
  • Near the handle, you’ll find the dial that controls the fan’s speed.
  • You can adjust the front handle of the saw.

Cons:

  • Compared to other portable bandsaws, this one is a little heavier.

3) Ryobi 18-Volt ONE+ Cordless 2.5 in.

Spending hundreds of dollars on a great instrument is not necessary. Consider the Ryobi P590 ONE+ Cordless Portable Band Saw if you’re searching for a portable band saw on a budget. Although this instrument is smaller and less expensive than others, it is just as effective. It has a strong motor that can cut at a rate of up to 560 SFPM, making it ideal for wood and metal.

Even though it has a lower capacity than most bandsaws, this one will be enough for the vast majority of home improvement tasks. The primary handle has a non-slip over mold and is enormous. Ergonomic handles and lightweight make this a more comfortable bandsaw to use than the majority of others.

Pros:

  • This bandsaw is one of the most cost-effective options available.
  • With its ergonomic grip, this tool is a breeze to use.
  • An 18V lithium-ion battery powers this cordless bandsaw.
  • This bandsaw is small and easy to move about with.
  • A long-lasting blade is included with this saw.

Cons:

  • Both the battery and the charger are available for purchase independently of one another.

Factors to Consider When Buying A Portable Handheld Woodworking Bandsaw

Speed of the Blade

Band saws are available with various blades for cutting a wide range of materials and in a wide range of directions. If you’re chopping wood, you’ll want a band saw with a wood-cutting blade. Additionally, various blades are designed to cut different types of hair. Consider using a band saw with an edge if you need to make specific cuts for your DIY project. When cutting curves, band saws with narrower blades are superior. Finesse cuts may be made using a blade with regular teeth. To tear through materials, use a band saw with a hook-toothed blade.

Consider the speed of the band saw you’re considering purchasing while making your selection. Certain materials need a high rate of speed to cut through. As a result, while shopping for a band saw, be sure to take a look at what you’ll be cutting. While cutting metal, use a low-speed cutter; when cutting wood, use a faster one. If your DIY project involves cutting various materials, a portable band saw with a variable speed control may be a good investment. As a consequence, different materials will allow you to change the blade speed.

Motor

When shopping for a portable bandsaw, the motor is the first and most essential thing to look at. When shopping for a portable bandsaw, the amps of the engine should be your first consideration. As the motor conducts heat more quickly, it performs better and lasts longer with greater amps.

Another thing to think about is whether the bandsaw uses a carbon brush or a brushless electric motor. A carbon brush is used in a brushed motor to transfer electrical current from the stator to the machine’s rotor. Brushless motors are more common in older power tools, such as bandsaws and drills. Brushed motors have just one drawback: they wear out over time and have to be changed periodically.

Brushless motors are at the opposite extreme of the range. Rather than a carbon brush, brushless motors use an electrical circuit board. Compared to bandsaws with brushed motors, they are more powerful and efficient. The bad news is this: Their brushed equivalents are less expensive, but these are more expensive.

Bandsaw Types: Corded vs. Battery-Powered

When it comes to power supply, portable bandsaws are either corded or cordless. Portable corded bandsaws connect into a standard wall outlet. These power tools are perfect for do-it-yourselfers who do the majority of their work at home. Tethering the instrument to an outlet, on the other hand, severely restricts its mobility.

Their use of rechargeable batteries enhances the portability of cordless bandsaws. Do you want to remove that protruding rebar or cut that steel beam? So your best option is a cordless, lightweight bandsaw.

Cutting Quality

The cutting capability of a portable band saw is a critical distinction between models. It’s possible that having to trim material to a specific size limits your options.

Check to make sure the width and depth measurements match. As a result, “width of cut” refers to either cutting width instead of the distance between a band saw wheels on opposite sides of a body. “Depth of cut” refers to the length between the blade and the rear of the frame during a cutting operation.

Typical maximum cuts for minor one-handed versions are approximately 112 inches by 112 inches, whereas the biggest portable band saws usually have a 5 inch by 5-inch maximum cut.

Weight

Before purchasing a portable bandsaw, make sure to check the weight. The tool may slow you down if you don’t have the adequate arm strength or are too heavy to cut steel beams or rebars high up in the wall. Just take the 9.3-pound Ryobi P590 ONE+ Cordless Portable Band Saw, for example.

Frames

Bandsaw frames are available in two materials: cast iron or welded steel. Vibration absorption under a high cutting load is best achieved using a welded steel frame.

Height Adjustments

Band saws with rack-and-pinion protectors have height adjustments for your convenience. When the locking knob is released, the guard does not fall to the table. When the locking knob is released on certain saws, a spring-loaded anti-slip guide post keeps the guard from dropping.

Dust Collector

It is sufficient to utilize a shop vacuum attachment on the 2-1/2-inch dust port to collect dust in regular applications. If you perform a lot of resawing, you’ll want a dust collector that has a larger port.

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